Abahlukanisi bamabuzi bamabuyizi bamabuzi banaphakade bangamadivayisi abalulekile ezimbonini ezahlukahlukene, kufaka phakathi ukumbiwa phansi, ukuphinda usebenzise kabusha, kanye nokucutshungulwa kwezinto ezibonakalayo. Basebenzisa imigomo kazibuthe ukuhlukanisa izinto ezingezinhle ezivela kubantu abangahlanganisi, ngcono ukuhlanzeka komkhiqizo nokuvikela imishini yokucubungula kusuka kumonakalo. Ukuqonda ukuthi laba basebenzi abasezingeni elisebenza kanjani kubalulekile ezimbonini ezincike ekuphatheni kahle kwezinto ezibonakalayo nasezinhlungwini zokwahlukana. Uhlobo olulodwa oluphawuleka lwesihlukanisi samazibuthe esisetshenziswa embonini kukhona Isihlukanisi se-Up-Up-Up-Suction , esinikeza amandla athuthukisiwe ahlukaniswe nezinhlayiya ezinhle.
Ukwahlukana kazibuthe kusekelwe kwisimiso sokuthi izinto zikamabuluki zikhangwa ngamandla kazibuthe. Abahlukanisi bamabuzi bamabuyizi bamabuyizi bakhiqiza amandla kazibuthe ahlala njalo ngaphandle kwesidingo sikagesi, besebenzisa izinto ezinjenge-Ferrite noma i-rare-Earth Magnet. Lapho ingxube yezinto zokwakha idlula emakhaleni kazibuthe, izinhlayiya ezinobunzima zikhangwa futhi zibanjwa, zivumela izinto ezingezona amabuthe ukuze ziqhubeke ngenqubo.
Ukusebenza kokuhlukaniswa kuncike ezintweni eziningana, kufaka phakathi amandla enkabu kazibuthe, usayizi kanye nokuncipha kwamazibuthe kwezinhlayiya, kanye nejubane lapho impahla iqhubekela phambili khona ohlukanisayo. Amandla kazibuthe aphezulu we-gradient asebenza ngempumelelo ikakhulukazi ekuhlukaniseni izinhlayiya ezinhle ezivela ku-powders noma izinto ze-granular.
Isihlukanisi esibanzi saphakade siqukethe izinto ezilandelayo:
Umnyombo we-ahlukanisi ngumthombo kazibuthe, ongenziwa kusuka kuma-ferrite magnets noma ama-rare-Earth Magnet afana ne-neodymium iron boron. I-Rare-Earth Magnits inikezela amandla amakhulu kazibuthe, aqakathekile ukuhlukanisa izinhlayiya ezincane noma ezingaphansi.
Umjikelezo kazibuthe wenzelwe ukugxilisa amandla kazibuthe endaweni yokuhlukanisa. Lokhu kufaka ukuhlela ama-magnets kanye nezingcezu zezigxobo ukudala amandla kazibuthe afanayo futhi aqinile lapho impahla idlula khona. Idizayini ingahluka ngokuya ngesicelo kanye nokusebenza kahle kokuhlukaniswa okudingekayo.
Indawo yokuhlukanisa yindawo lapho izinto ezibonakalayo zisebenzisana nensimu kazibuthe. Amabhande e-conveyor, izigubhu ezijikelezayo, noma ama-feed adlidliza angahambisa impahla ngale ndawo. Idizayini iqinisekisa ukuvezwa okuphezulu kwezinhlayiya kumandla kazibuthe, ukuthuthukisa ukusebenza kahle kokuhlukanisa.
Kunezinhlobo eziningana zabahlukanisi bamabuzi bamabuzi bamabuzi baphakade, ngamunye ofanelekile ngezicelo ezihlukile:
UDrum Magnets uqukethe isigubhu esijikelezayo esinama-magren waphakade ngaphakathi. Njengoba izinto ezibonakalayo zigeleza ngaphezulu kwesigubhu, izinhlayiyana kazibuthe zikhangwa yindawo yesigubhu futhi zithathwe ngezinto ezingezona amabuthe. Lolu hlobo luvame ukusetshenziswa ekucutshungweni izinto eziningi zokwenziwa kanye nokususwa okuqhubekayo kwensimbi ye-tramp.
Ama-magnets angemva kwendlwana amiswe ngaphezulu kwamabhande okuhambisa futhi asuse okungcola okunamandla okuvela eBhayibhelini. Ziyasiza ikakhulukazi ukuvikela imishini ephansi kusuka kumonakalo ongaba khona obangelwa yi-tramp iron futhi isetshenziswa kabanzi ekuvuseleleni kabusha kanye nokusebenzisa kabusha izimboni.
Ama-magnetic pulleys afaka esikhundleni sekhanda lohlelo lokuhambisa. Njengoba ibhande lokuhambisa lihambisa izinto ezibonakalayo liya e-pulley, izinhlayiyana kazibuthe zibanjwa ngebhande futhi zifakwe ngaphansi kwe-pulley, zizihlukanise nezinto ezingezona amabuthe.
I-Plate Magnets ifakwa emabhande noma ngaphezulu kwamabhande okuhambisa. Ziqukethe indawo kazibuthe eyisicaba edonsela izinhlayiya ezinobunzima ekuhambeni okubonakalayo. Ziyizixazululo ezilula, ezingenazindleko zokususa izinsimbi ezinyathelani kusuka ezintweni ezigelezayo ezigeleza mahhala.
I-Grate Magnets yakhelwe ngamashubhu kazibuthe ahlelwe ngendlela yegridi. Zifakwe ku-hoppers noma imigqomo lapho izinto zokwenziwa zidlula ngegridi, zivumela ukususwa kwezinto ezingcolisayo ezinhle ezivela kubapode kanye nezinto zokwakha ama-granular.
Ukusebenza kwesihlukanisi esinamandla saphakade kubandakanya izinyathelo ezimbalwa ezibalulekile:
Izinto eziqukethe izinhlayiya zombili ezinamandla futhi ezingezona ezingezinhle zokwenziwa ohlukanisi. Indlela yokudla iqinisekisa ukugeleza nokulawulwa okulawulwayo, okwenza inqubo yokuhlukanisa.
Njengoba izinto ezibonakalayo zingena endaweni yokwehlukanisa, kuvezwa amandla kazibuthe akhiqizwe ama-magnets unomphela. Izinhlayiya ze-ferrous zikhangwa ngumthombo kazibuthe ngenxa yezakhiwo zazo zasolwandle.
Izinhlayiyana kazibuthekile ziphethwe yi-magnetic field futhi zingahanjiswa ekuhambeni okubalulekile kwezinto ezibonakalayo. Kulabo abahlukanisi be-DRUM, lezi zinhlayiya zinamathela endaweni yesigubhu futhi zithathwe endaweni ehlukile yokumiswa. Kuma-magnets we-anderband, izinto ezingezinhle zikhishwe ngaphandle komfula womkhiqizo futhi zibekwe kude nebhande lokuhambisa.
Izinto ezingezona ezibukiwe ziyaqhubeka ngohlukanisi ezingatholakali amandla kazibuthe. Baqhubeka esigabeni esilandelayo sokucutshungulwa, manje abanazo ezingcolisayo ezinobunzima.
Ngokuhamba kwesikhathi, abahlukanisi bamabuzi baqongelela izinhlayiya ezinobunzima, ezidinga ukususwa ukuze zilondoloze ukusebenza kahle. Abanye abahlukanisi bayazihlanza, basusa ngokuzenzakalelayo izinsimbi eziqoqiwe, kanti ezinye zidinga ukuhlanza ngesandla ngezikhathi ezithile.
Abahlukanisi bamabuzi bamabuzi bamabuzi bama-magnetic banikeza izinzuzo eziningana ezinqubweni zezimboni:
Njengoba besebenzisa ama-magnets ahlala njalo, laba abahlukanisi abadingi umthombo wamandla wangaphandle wokukhiqiza amandla kazibuthe, anciphise izindleko zokusebenza kanye nokusetshenziswa kwamandla.
Ngezingxenye ezimbalwa ezihambayo futhi asikho isidingo sezinto zikagesi ukukhiqiza ubusika, abahlukanisi bamabuzi bamabuzi baphakade banamandla futhi badinga ukulungiswa okuncane, ukuthuthukisa ukwethembeka.
Bakwazi ukuqhubeka nokusebenza, okubalulekile ezinqubweni zezimboni eziphezulu. Amamodeli wokuzihlanza anciphisa isikhathi sokuphumula ngokulahlwa kwezinto eziqoqiwe eziqoqiwe.
Ngokususa ngempumelelo ukungcoliswa okungcolile, laba abahlukanisi basiza ekukhiqizeni imikhiqizo yokuphela okumsulwa, ebaluleke kakhulu ekusebenzeni kokudla, amakhemikhali, kanye nezimboni zamakhemikhali lapho ubumsulwa bomkhiqizo lapho ubumsulwa bomkhiqizo bukhona lapho ubumsulwa bomkhiqizo bufana khona.
Ukususa i-Tramp Iron nezinye izinto ezi-Ferrous kuvimbela ukulimala kwemishini eyehlayo njengama-crushers, ama-mill, kanye namabhande okuhambisa, izindleko zokonga ngokulungiswa nesikhathi sokuphumula.
Abahlukanisi bamabuzi bamabuzi bamabuzi banaphakade basebenzise izimboni ezahlukahlukene:
Emayini, bahlukanisa ama-ovene amazibuthe abalulekile abavela eGango engeyona eyezibuthe, esiza ekuqoqweni kwamaminerali anjenge-magnetite ne-Ilmenite.
Zibalulekile ukuhlukanisa izinsimbi ezivuthayo kusuka ezintweni ezenziwe kabusha, njengokuhlelwa kwensimbi yensimbi, imfucumfucu ye-elekthronikhi, nokuvuselelwa ngopulasitiki.
Kulezi zimboni, abahlukanisi bakaMagnetic baqinisekisa ukuthi izinhlayiya zensimbi azingcolisi imikhiqizo, ebalulekile ukuze abathengi baphephe kanye nekhwalithi yomkhiqizo.
Basusa ukungcola kwe-iron kusuka ezintweni eziluhlaza ezinjenge-silica nobumba, ukuvimba amaphutha emikhiqizweni yokugcina.
Abasizi bamabuzi bahlanza ama-powders amakhemikhali nezinto zokwakha ama-granular ngokususa izinhlayiya zensimbi ezinhle ezingathinta ukusebenza komkhiqizo.
Isibonelo sobuchwepheshe bokuhlukanisa obusezingeni eliphezulu bamabala Isihlukanisi se-wagnetic esingunxande . Le divayisi yakhelwe ukukhipha izinhlayiya ezinobunzima ezintweni ezihle nezingasindi lapho abahlukanisi bendabuko bamabuyizina banzima khona.
Indlela yokwenyuka kwe-succelen ivumela ohlukanisi ukuthi aphakamise izinhlayiyana ezimagkazi ngokuthe thko, ethuthukisa ukusebenza kahle kwe-powders kanye nama-granule amancane. Izimboni zibhekene nezinto eziphindwe yimpuphu, njengezemithi noma amakhemikhali amahle, zisiza kakhulu kulobu buchwepheshe.
Ekuqalisweni kwakamuva, isitshalo sokucubungula samakhemikhali sethula isihlukanisi se-up-sount up-sount-sougnetic ukususa ama-contamion ensimbi avela kumkhiqizo wabo. Umphumela waba ukuncishiswa okungu-99% ekungcoleni kwe-Ferrous, okuholela kwikhwalithi yomkhiqizo ephakeme nokwaneliseka kwamakhasimende.
Izinto eziningana zithonya ukusebenza ngempumelelo kwesihlukanisi saphakade se-magnetic:
Amandla kazibuthe anamandla angabamba izinhlayiya ezincane noma ezingaphansi. Ukukhethwa kwezinto ezizibuthe nokuklama kuthinta amandla enkambu futhi, ngenxa yalokho, ukusebenza kahle kokuhlukanisa.
Izinhlayiya ezinhle zingadinga amasimu aphezulu we-gradient amazibuthe ukuze ahlukanise ukusebenza okusebenzayo. Ngokwengeziwe, izinto zokwakha ezinama-magnetic aphansi zinzima ukuzihlukanisa futhi zingadinga ama-magnets anamandla.
Amanani aphezulu okugeleza anganciphisa isikhathi sokuvezwa kwezinhlayiya kumandla kazibuthe, enciphisa ukusebenza kahle kokuhlukaniswa. Ukulungiselela inani lokugeleza kuqinisekisa ukusebenzisana okwanele phakathi kokuqukethwe kanye namandla kazibuthe.
Amazinga okushisa aphakeme angathinta ukusebenza kwezinto ezibucayi, ngokunciphisa amandla amakhulu kazibuthe. Ukukhetha ama-magnets anezilinganiso ezifanele zokushisa kubalulekile kwizicelo ezishisa kakhulu.
Okuqukethwe umswakama, ukuhlukunyezwa, nobuningi bezinqwaba zezinto ezibonakalayo kungathinta inqubo yokuhlukanisa. Isibonelo, izinto ezinamathelayo zingadinga ukwakheka okukhethekile ukuvikela ukuvala futhi kuqinisekise ukuhlukaniswa okusebenzayo.
Ukulungiswa okufanele kanye nokuphepha okubalulekile kubalulekile ekufeni okude nokusebenza okuphephile kwabahlukanisi bamabuzi:
Izinhlayiya ezihlanganisiwe ze-Ferrous zinganciphisa ukusebenza kohlukanisi. Ukuhlanza njalo kuqinisekisa ukuthi amandla kazibuthe ahlala engakhiwanga. Amamodeli wokuzihlanza angasebenzisa le nqubo.
Ngokuhamba kwesikhathi, ama-magnets angalahlekelwa amandla ngenxa yezinto ezinjengokuvezwa kokushisa noma ukulimala ngokomzimba. Ukuhlolwa ngezikhathi ezithile kuqinisekisa ukuthi amandla kazibuthe ahlala emapharamitha okusebenza.
Izingxenye ezinyakazayo, ezinjengemigqomo noma amabhande, zingathola ukugqoka nokudabuka. Ukuhlolwa okujwayelekile kanye nokugcina kuvimbela ukwehluleka kwemishini okungaholela ngesikhathi sokuphumula noma ezimweni ezingaphephile.
Amandla kazibuthe aqinile angabeka ubungozi, njengokuthinta ama-pacemaker noma ukuheha amathuluzi angenhla. Ukuqalisa izindawo zokuphepha kanye nezimpawu ezifanele ezizungeze abahlukanisi bamabuzi zivikela abasebenzi.
Intuthuko ezintweni zesayensi yezesayensi kanye nobunjiniyela baholwa abahlukanisi abazibuthe abathuthukile:
Ukuthuthukiswa kwezinto ezibutheni ezintsha ezinamandla amakhulu kazibuthe zinika amandla ukwakhiwa kwabahlukanisi abasebenza kahle abakwazi ukuphatha izinhlayiya noma izinto zokwakha eziphansi.
Imiklamo emisha eyenzele umjikelezo kazibuthe ingadala amandla amakhulu futhi afanane nama-magnetic, ukuthuthukisa ukusebenza kahle kokuhlukanisa kanye nokunciphisa ukusetshenziswa kwamandla ezimweni lapho kusetshenziswa khona ama-electromagnets.
Ukuhlanganisa abahlukanisi bakabubanzi ngezinzwa nezinhlelo zokulawula kuvumela ukuqapha kwesikhathi sangempela kokusebenza kwehlukaniswa, okuvumela ukulungiswa ukuze kugcinwe ukusebenza kahle kanye nokulawulwa kwekhwalithi.
Abakhiqizi banikela ngezixazululo ezenziwe ngezifiso ezenziwe ngokwezifiso ezihambelana nezidingo ezithile zezimboni, njengemiklamo ekhethekile yemboni yokudla evumelana namazinga aqinile wokuhlanzeka kanye namazinga okuphepha.
Njengoba izimboni zigxile ekusimeni, abahlukanisi bamabuzi badlala indima ekuvuseleleni kabusha kanye nokuncishiswa kwemfucuza ngokubuyisa izinsimbi ezibalulekile kanye nokunciphisa ukungcoliswa kwemvelo.
Abahlukanisi bamabuzi bamabuzi bamabuzi baphakade bayizinto ezibalulekile ezinqubweni ezahlukahlukene zezimboni, bahlinzeka ngokwahlukana okusebenzayo kwezinto zokwakha ezi-Ferrous ezingxube. Ukuqonda izimiso zabo zokusebenza, izinhlobo, nezicelo kusiza izimboni Khetha ohlukanisayo ofanele ukuthuthukisa ikhwalithi yomkhiqizo, ukuvikela imishini, nokuthuthukisa ukusebenza kahle kwenqubo. Le khasi Isihlukanisi se-upretic esingunxande sibonisa isibonelo sentuthuko kubuchwepheshe be-magnetic deghation, benikeza izixazululo ezisebenzayo zezicelo eziyinselele. Njengoba kuthuthukiswa ubuchwepheshe, abahlukanisi bakazibuthe bazoqhubeka nokuvela, banikezela ngezixazululo ezisebenza kahle kakhulu, ezithembekile, nezikhethekile zokuhlangabezana nezidingo ezikhulayo zezimboni zanamuhla.