Endaweni yokusebenza kwamaminerali kanye nokukhishwa kwensimbi, ukusebenza kahle kanye nokusebenza kobuchwepheshe bokuhlukanisa kubaluleke kakhulu. Ukwahlukana kazibuthe, ikakhulukazi, kudlala indima ebalulekile ekuhlukaniseni izinto ezibalulekile ze-ferrous kusuka ezingxube. Phakathi kwabahlukanisi abahlukahlukene abazibuthe, isihlukanisi se-WET Drum simele amandla aso okusingatha izinhlayiya ezinhle kwi-slurry medium. Le khasi I-Wet Drum Magnetic Susars-CTS-50120L isibonelo esithuthukile kulo mkhakha, enikeza ukusebenza okuphezulu ekuhlukaniseni izinto ezibucayi ezivela kubalingani bakazwelonke. Le ndatshana idlulela ezimisweni, ukuklama, izicelo, kanye nentuthuko yabahlukanisi be-DRUM ezimanzi, begqamisa ukubaluleka kwabo ezinhlelweni zesimanje zezimboni.
Ukwahlukana kazibuthe kususelwa kwizakhiwo ezihlukile zama-magneral. Izinto zokwakha ezinamazinga ahlukahlukene okususelwa kwamandla kazibuthe kungahlukaniswa kusetshenziswa amabutho asolwandle. Ngabahlukanisi be-DRUM obumanzi, izinhlayiyana kazibuthe ziyathunjwa ngenkathi izinhlayiya ezingezona amabuthe zidlula. Le ndlela ibalulekile ekugxiliseni ama-ores futhi ilulame izinsimbi, ngaleyo ndlela ithuthukise ubumsulwa bomkhiqizo wokugcina. Ubukhulu bezinhlayiya buxhomeke ekwakhiweni kwabo namandla abo okusetshenziswa kazibuthe, okuyisici esibucayi ekwakhiweni kwabahlukanisi abasezingeni eliphansi I-Wet Drum Magnetic Susaric-CTS-50120L.
Isihlukanisi se-Drum esimanzi sinamazakhi ezimbalwa ezibalulekile: isigubhu esijikelezayo, uhlelo lwamandla kazibuthe, ithangi, nohlelo lokushayela. I-Drum, ngokujwayelekile eyenziwe ngensimbi engenasici, ijikeleza ngohlelo olumi lwazibuthe olwenza amandla kazibuthe aqinile. Ithangi liphethe ingxube ye-slurry, livumela ukumiswa kwezinhlayiya. Uhlelo lwe-Drive lubonisa ukujikeleza kwesigubhu, lula ukusebenza okuqhubekayo. Abahlukanisi abasezingeni eliphakeme njenge I-Wet Drum Magnetic Susars-CTS-50120L isebenzisa izinto eziqinile zokwenza izinto eziqinile kanye nobunjiniyela bokunemba ukuze kuqinisekiswe ukuqina nokusebenza kahle.
Inqubo yokuhlukanisa iqala lapho i-slurry isondliwa ethangini. Njengoba i-Drum ijikeleza, izinhlayiyana ezibukwe ezinhlafunweni zikhangwa yindawo yesigubhu ngenxa yensimu kazibuthe. Lezi zinhlayiya zibanjwa ngesigubhu futhi zenziwa ezilaleni. Lapho ushiya ithonya lensimu kazibuthe, izinhlayiya zikhululwa endaweni yokuqoqa. Izinhlayiya ezingezona kazibuthe zihlala zingasebenzi futhi ziphuma ethangini ngokwahlukana. Le nqubo eqhubekayo ivumela ukuhlukaniswa okusebenzayo kanye nokudlula okuphezulu, kubalulekile emisebenzini yezimboni ezinkulu.
Embonini yamalahle, abahlukanisi be-WET DRUM baqashwa ukuze baphinde babuyise izinqubo ze-magnetite ezisetshenziselwa izinqubo zokuhlukanisa eziphakathi nendawo. Ukubuyiselwa kabusha kwe-magnetite kubalulekile ukucubungula kwamalahle okungabizi, ngoba kusebenza njengendlela yokuhlukanisa amalahle kusuka ekungcoleni okususelwa ekuhlukeni kobukhulu. Ukubuyiselwa okusebenzayo kwesigcawu usebenzisa imishini efana ne I-Wet Drum Magness Supparator-CTS-50120L inciphisa izindleko zokusebenza futhi ithuthukise ikhwalithi yomkhiqizo wamalahle.
Abahlukanisi be-WET DRUM babalulekile ekuzuzeni kwe-Iron Ores. Bagxila kakhulu ngama-mannetitite kanye ne-hematite kusuka ezintweni zokwenziwa kwe-gangue, bandisa okuqukethwe kwensimbi ye-ore ngaphambi kokuqhutshwa okwengeziwe. Lesi sinyathelo sokuhlushwa sibalulekile ukuze kukhiqizwe imikhiqizo ye-Iron yebanga eliphakeme esetshenziswe ekwenziweni kwensimbi. Amandla okuphatha osayizi abahle yizinhlayiyana enza I-CTS-50120L isebenza ngempumelelo ikakhulukazi ekuthuthukiseni ukusebenza kwezinqubo zokuzuzisa izimbiwa.
Kuzinhlelo zokusebenza zemvelo, usizo lwamanzi wesigubhu sokwahlukanisa usizo ekuhlanzeni kwamanzi amdaka kanye ne-sludge ngokususa okungcola okunombala. Izimboni zikhiqiza imisakazo yokungcola equkethe izinhlayiya zensimbi ezingalimaza imvelo. Ngokukhipha lezi zinhlayiya, abahlukanisi bafaka isandla ekunciphiseni ukungcoliswa kanye nokuhambisana nemithetho yezemvelo. Ukusetshenziswa kokuhlukaniswa okuthuthukile kuqondanisa nemikhuba yezimboni eqhubekayo.
Izihlukanisi zesigubhu zesimanje zesigubhu zifaka amasistimu wamandla amaningi aphezulu athuthukisa ukusebenza kahle kokuhlukanisa. Ukusetshenziswa kwe-rare-Earth Magnits kwandisa amandla kazibuthe, okuvumela ukuthathwa kwezinhlayiya ezibucayi kanye nezinkampani ezingezinhle. Le ntuthuko inweba uhla lwezinto zokwakha ezingacutshungulwa futhi luthuthukise amanani okuthola amaminerali abalulekile.
Izinto ezintsha eDrum Design, njengamaphethini we-Flow Flow and Drum, athuthukise ukuxhumana phakathi kweSlurry kanye neMpi Yezibuthe. Le miklamo yehlisa isiyaluyalu futhi ikhuthaze ukusatshalaliswa kwezinhlayiya ngaphesheya kwesigubhu. Umphumela uthuthukiswa ukusebenza kahle kokuhlukanisa futhi wehlise ukugqoka kwimishini. Le khasi I-CTS-50120L ifaka ukuthuthuka okunjalo kokuklama ukuhlinzeka ukusebenza okuphezulu.
Ukuhlanganiswa kwezihlukanisi ze-Drum ezimanzi ngezinhlelo ezithuthukile zokulawula inqubo kuvumela ukuqapha kwangempela kanye nokulungiswa kwamapharamitha okusebenza. Izinzwa ne-automation zinika amandla okulawulwa okuqondile kumanani okuphakelayo, ukuqina okumnandi, namandla esikhululi amandla. Lokhu kuhlanganiswa kuholela kwikhwalithi yomkhiqizo engaguquki kanye nokusetshenziswa kwezinsizakusebenza okuhle, ukuhambisana nezinhlelo zezimboni 4.0 ekukhiqizeni nasezimbonini.
Ukuqina kwamandla kazibuthe kohlukaniso ngqo kunomthelela okwazi ukuthwebula izinhlobo ezahlukene zezinhlayiyana kazibuthe. Amasistimu we-magnetic aguqukayo avumela abahlinzeki ukuthi bakwazi kahle ubukhulu obususelwa ekusetshenzisweni okuthile okucutshungulwayo. Lokhu kuguquguquka kuqinisekisa ukusebenza kahle kokuhlukaniswa okuphezulu kuzo zonke izicelo ezahlukahlukene futhi kunciphisa ubungozi bokuthola ukulahleka.
I-viscosity, ukuhlukaniswa, kanye nokusatshalaliswa kwezinhlayiyana kwethonya le-slurry ukusebenza kokwenziwa kwezigameko ezimanzi. Ukuphatha lezi zindawo nge-dilution efanele, ukuphazamiseka, kanye nokuhlukaniswa kwalokhu kuthuthukisa ukuxhumana phakathi kwezinhlayiya kanye namandla kazibuthe. I-Slurry Properties engaguquki iholela ekusebenzeni okuzinzile kanye nemiphumela yokuqagela kwinqubo yokuhlukanisa.
Ukulondolozwa kokuvimbela kubalulekile ekunciphiseni isikhathi sokuphumula futhi kunwebe isikhathi sokuphila sabahlukanisi be-WET Drum. Amasheke ajwayelekile emibonweni, izimpawu, kanye nesimo sesigubhu sosizo losizo ukuthola ukugqoka nokuhluleka okungenzeka kusenesikhathi. Sebenzisa ama-linings avimbela ukugqokwa nezinto ezisezingeni eliphakeme, njengoba kutholakala ku I-CTS-50120L , yehlisa izidingo zokulungiswa nezindleko ngokuhamba kwesikhathi.
Ngokukhulisa ukululama kwezinsimbi ezibalulekile, abahlukanisi bezigubhu ezimanzi bafaka isandla ekusetshenzisweni kahle kwemithombo yezemvelo. Amandla okuhlukanisa athuthukisiwe anciphisa imfucuza futhi andise isivuno sezinqubo zokukhishwa. Lokhu kusebenza kuhumushela ezinzuzweni zezezimali zezinkampani kanye nezinsizakusebenza ze-Conserves ezisetshenziselwa ikusasa.
Abahlukanisi abathuthukile benzelwe ukusebenza ngokusetshenziswa kwamandla okuphansi ngenkathi kugcinwa ukusebenza okuphezulu. Ama-motors asebenza ngamandla kanye nemiklamo eyenziwe kahle yehlisa izindleko zokusebenza ezihambisana nokwahlukana kazibuthe. Ukwehla okubangelwa ekusetshenzisweni kwamandla nakho kunciphisa ukungezwani kwemvelo kwezimayini nokusebenza.
Izinqubo zokwehlukanisa ezisebenzayo zinciphisa ivolumu yemisila kanye nokungcola okukhiqizwe yimisebenzi yezimboni. Ngokuthola kabusha impahla eyengeziwe ngesikhathi sokucutshungulwa, izinkampani zinganciphisa inani lokungcola okudinga ukulahla. Lokhu kuncishiswa kunciphisa umthelela wezemvelo wokugcina imfucuza kanye nokuqondanisa nemikhuba emihle kakhulu ekubuthwe yimvelo.
Umkhiqizi we-iron ore enkulu eBrazil eqale ukwenziwa abahlukanisi bezigubhu ezimanzi ukuthuthukisa ikhwalithi yomkhiqizo wabo. Ngokuhlanganisa I-CTS-50120L emugqeni wabo wokucubungula, bathola ukwanda okungu-20% kokuqukethwe kwensimbi ngenkathi benciphisa ukungcola kwe-silica. Ukusebenza okuthuthukile kuholele kumanani aphezulu emakethe nge-ore wawo kanye nokubuya okubalulekile ekutshalweni kwemali.
Esifundeni se-Appalachian, isitshalo sokulungiselela amalahle sabhekana nezinselelo ngokululama kaMagnetite kwinqubo yabo yokuhlukaniswa okuphakathi nendawo. Ngokuthuthukela kubahlukanisi be-Advanced Old Drum Bahlukaniswa, bathuthukisa amanani wokutakula kaMagnetite abe ngaphezu kwama-99%. Lokhu kuthuthukisa kunciphise izindleko zokusebenza kanye nokuncishiswa kokukhishwa kwemvelo, okubonisa izinzuzo zezomnotho nezemvelo zobuchwepheshe banamuhla bokuhlukanisa kazibuthe.
Ucwaningo oluvelayo lukhombisa amandla we-nanotechnology ukuthuthukisa ukuhlukaniswa kazibuthe. Ama-nanoparticles anezakhiwo ezithile zikabubuthe angasetshenziswa ukuqondisa nokukhipha izinhlayiya ze-ultrafine. Le ntuthuko ingaguqula ukuhlukaniswa kwezinto ezisetshenziswayo ezingeni lamangqamuzana, kuvule amathuba amasha ekusebenzeni kwamaminerali kanye nokulungiswa kwemfucuza.
Ukuthuthukiswa kwezinto ezizinzile nezitholwa kabusha zokwakha abahlukanisi bezigubhu ezimanzi ukuthola ukunakwa. Ukusebenzisa izinto ze-eco-friendly kunciphisa umthelela wezemvelo wokwenza imishini. Ngokwengeziwe, ukuklama abahlukanisi be-disaskhokheleki elula nokuphinda usebenzise kabusha ekugcineni komjikelezo wabo wokuphila kunomthelela emnothweni oyindilinga emishini yezimboni.
Ukuhlanganiswa kobuhlakani bokufakelwa (AI) kanye nama-algorithms wokufunda komshini abe yinqubo yokulawula izinhlelo kunika amandla ukulungiswa okubikezelayo kanye nokwenza inqubo. I-AI ingahlaziya idatha yokusebenza ukubikezela ukwehluleka kwemishini, yenza kahle amapharamitha wokuhlukanisa, futhi kunciphise ukusetshenziswa kwamandla. Le khasi I-CTS-50120L namamodeli afanayo angafaka lobu buchwepheshe ukuze uthuthukise ukusebenza kahle nokwethembeka.
Ukuhlukanisa izinhlayiya ze-ultrafine ziveza izinselelo ngenxa yesisindo sazo esiphansi kanye nethonya lamabutho angaphezulu. Ukuthuthukisa ama-gradients kazibuthe kanye nokwenza kahle ama-flow dynamics angamasu okubhekana nalolu daba. Ucwaningo oluqhubekayo luhlose ukuthuthukisa ukuthathwa kwezinhlayiya ezinhle ngaphandle kokuyekethisa ukwahlukana kwezinto ezinkulu.
Ukwakhiwa kwesilinganiso noma okuxakayo endaweni yesigubhu kunganciphisa ukusebenza kwenkambu kazibuthe futhi kuvimbele ukwahlukana. Ukuqalisa amaphrothokholi wokuhlanza nokusebenzisa izinto ezilwa nezimpikiswano zinciphise le nkinga. Ukuqapha ngokucophelela nokulula ukuqinisekisa ukuthi umhlukanisi usebenza ngokusebenza kahle.
Ukutshala imali ku-Advanced Wet Drum Supportrs kudinga izindleko ezinkulu ezifanele kufanele zilungiswe ngokonga okusebenzayo kanye nokukhiqiza okwengeziwe. Eqhuba izinzuzo eziphelele zokuhlaziya kanye nokucabanga ngezinto ezifana nezindleko zokulungiswa, ukonga amandla, kanye nekhwalithi yomkhiqizo ethuthukisiwe kubalulekile ekwenzeni izinqumo ezinolwazi mayelana nokuthuthukiswa kwemishini.
Ama-Wet Drum Magnetic ahlukanisene ahlanganiswe ekusebenzeni kahle nasekuhlanzeni kokusebenza kwamaminerali kanye nezimboni zokuthola insimbi. Ngokuthwebula izinto zokwenziwa okufuywayo ezingcebelweni zeSlurry, zithuthukisa ukusetshenziswa kwezinsizakusebenza kanye nokunciphisa umthelela wezemvelo. Ukuvela kobuchwepheshe, okuboniswe yi- I-Wet Drum Magnetic Susars-CTS-50120L , ikhombisa imizamo eqhubekayo yokuthuthukisa ukusebenza kahle kokuhlukanisa, ukunciphisa ukusetshenziswa kwamandla, futhi kuhlanganiswe nezinhlelo zokulawula ezithuthukile. Ukuqonda imigomo, izinhlelo zokusebenza, kanye nentuthuko yezigatshana ze-DRUM ezimanzi zinika amandla ochwepheshe bezimboni ukuze basebenzise imisebenzi yabo, bazuze izinzuzo zezomnotho, futhi bafake isandla emikhunjini esimeme. Lapho kuvela intuthuko yesikhathi esizayo, laba abahlukanisi bazoqhubeka nokudlala indima ebalulekile ekuthuthukisweni kwezinqubo zezimboni.