Isidingo sokuhlukaniswa okuphumelelayo kwezinhlayiya ezinhle besilokhu sikhula ezimbonini ezihlukahlukene, ezihlanganisa izimayini, i-metallurgy, nokugaywa kabusha. Izihlukanisi kazibuthe ezivamile zivame ukubhekana nezinselele lapho zisebenza nezinhlayiya ezinhle ngenxa yezinkinga ezinjengokubamba nokubamba okungekuhle kazibuthe. I I-Up-suction Magnetic Separator ivela njengesixazululo esilungiselelwe ukuhlukaniswa kwezinhlayiyana ezinhle. Lesi sihloko sihlola ukuthi kungani isihlukanisi kazibuthe esidonsa phezulu sifaneleka ngokukhethekile lolu hlelo lokusebenza, sihlolisisa imigomo yaso yokuklama, izinzuzo, kanye nokusetshenziswa okungokoqobo.
Ukwehlukaniswa kazibuthe kuyinqubo ebalulekile ezimbonini ezicubungula izinto eziqukethe ukungcola okusansimbi. Izihlukanisi ezivamile kazibuthe, ezifana nozibuthe wesigubhu kanye ne-overband, zisetshenziswa kabanzi ukususa izinto ezinkulu ezisansimbi ekugelezeni kwempahla eyinqwaba. Lezi zihlukanisi zithembele ezindaweni kazibuthe ukuze zihehe futhi zisuse izinhlayiya ezinensimbi, ziqinisekise ukuhlanzeka kwezinto ezicutshunguliwe.
Kodwa-ke, uma kuziwa ekuhlukaniseni izinhlayiya ezinhle, izindlela zendabuko zivame ukuwa. Izinhlayiya ezinhle zivame ukuba nokuthinteka okuphansi kazibuthe futhi zithonywa kakhulu amandla aqhudelanayo afana namandla adonsela phansi kanye nokudonsa kwe-viscous. Lokhu kudinga ukuthuthukiswa kwemishini ekhethekile eklanyelwe ukubamba ngempumelelo izinhlayiya ezinhle kazibuthe.
Ukuhlukanisa izinhlayiya ezinhle, ngokuvamile lezo ezingaphansi kuka-2 mm ngosayizi, kuveza izinselele ezimbalwa:
Izinhlayiya ezinhle zinezizinda kazibuthe ezincane, okuholela ekudonseni okubuthakathaka kukazibuthe. Lokhu kwenza kube nzima ngezihlukanisi ezijwayelekile ukuthi zithwebule futhi zigcine lezi zinhlayiya.
Izinhlayiya ezinhle zivame ukwakha ama-aggregate ngenxa yamandla e-van der Waals kanye nezinto eziheha i-electrostatic. Lezi zibalo zingavikela izinhlayiya kazibuthe endaweni kazibuthe, zinciphise ukusebenza kahle kokuhlukana.
Ukuba khona kwezinhlayiya ezinhle ezingezona uzibuthe kungaphazamisa inqubo yokuhlukanisa ngokuhlambulula insimu kazibuthe futhi kubangele ukubhajwa kwezinhlayiya kazibuthe ngaphakathi kwamaqoqo angewona azibuthe.
I-Up-suction Magnetic Separator yakhelwe ukubhekana nezinselele eziyingqayizivele zokuhlukaniswa kwezinhlayiyana ezinhle. Ukusebenza kwayo kusekelwe ekukhiqizeni insimu kazibuthe ene-gradient ephezulu engaheha ngempumelelo izinhlayiya zikazibuthe ezinhle ngokumelene namandla aqhudelanayo.
Ngokusebenzisa ozibuthe abanamandla abahlelwe ngokucushwa okuthile, isihlukanisi sidala inkambu kazibuthe enamamitha aphakeme. Lokhu kuqinisa ikhono lensimu lokuheha izinhlayiya ezinhle ezinezakhiwo ezibuthakathaka kazibuthe.
Idizayini yokudonsa phezulu ivumela izinhlayiya kazibuthe ukuthi ziphakanyiswe ziqonde, zimelane nemithelela yamandla adonsela phansi futhi kuncishiswe ukuphazamiseka okuvela ezintweni ezingezona kazibuthe. Lo mshini uthuthukisa ukuhlanzeka nokusebenza kahle kwenqubo yokuhlukanisa.
I-Up-suction Magnetic Separator inikeza izinzuzo ezimbalwa eziyenza ifanele ukuhlukaniswa kwezinhlayiyana ezinhle:
Inkambu kazibuthe ene-gradient ephezulu iqinisekisa ukuthi ngisho nezinhlayiya ezinokuthambekela okuphansi kazibuthe zibanjwa ngempumelelo. Ucwaningo lubonise ukwanda kokusebenza kahle kokuhlukanisa kufika ku-30% uma kuqhathaniswa nezindlela zendabuko.
Ukunemba kwendlela yokudonsa phezulu kunciphisa ukulahleka kwezinto ezibalulekile ezingezona uzibuthe, kuqinisekisa ukuthi kukhishwa ukungcola okusansimbi kuphela.
Lobu buchwepheshe buyahlukahluka futhi bungenziwa ngendlela oyifisayo ngokwezidingo zezimboni ezahlukene, kusukela ekucutshungulweni kwezimbiwa kuya emisebenzini yokugaywa kabusha.
Izimboni ezimbalwa zisebenzise ngempumelelo i-Up-suction Magnetic Separator enemiphumela ephawulekayo.
Ekuzuzeni insimbi ecolekileyo, isihlukaniDewatering Screen, i-Tailing Dewatering Screen, i-Dewatering Screen
Izitshalo ezigaywa kabusha ezibhekana
Ekucutshungulweni kokudla, ukususwa kwezinhlayiya ezisayoni ezicolekile kubalulekile ukuze kuphephe futhi kuhambisane nokuhambisana. I-Up-Suction Magnetic Separator iqinisekisa amazinga aphezulu okuhlanzeka ngaphandle kokubeka engcupheni ikhwalithi yomkhiqizo.
Uma iqhathaniswa nobunye ubuchwepheshe bokuhlukanisa uzibuthe, Isihlukanisi Sezibuthe Esikhuphukayo sibonisa ukusebenza okuphezulu ezinhlelweni zokusebenza zezinhlayiyana.
Nakuba izihlukanisi zezigubhu zisebenza kahle ezintweni ezimahhadla, zivame ukulwa nezinhlawulo ngenxa yokwehla kwegradient kazibuthe kanye nokuba sengozini yokuvimbeka.
Izihlukanisi ze-Overband ziklanyelwe ukususa izinto ezinkulu ezinensimbi futhi azisebenzi kahle ezinhlayiyeni ezinhle ngenxa yebanga eliphakathi kukazibuthe nokugeleza kwezinto.
Izihlukanisi ezinamandla kakhulu zingakwazi ukuphatha izinhlayiya ezinhle kodwa ngokuvamile ziza nezindleko zokusebenza eziphezulu kanye nokuba yinkimbinkimbi. Idizayini yokumunca phezulu inikeza enye indlela engabizi kakhulu nesebenza kahle ngokuqhathaniswa.
Ucwaningo olwenziwa ngochwepheshe bezimboni lusekela ukusebenza kahle kwe-Up-suction Magnetic Separator ekuhlukaniseni izinhlayiya ezinhle.
UDkt. James Peterson, umcwaningi ophambili ekucutshungulweni kwezimbiwa, uyaphawula ukuthi \'indlela yokudonsa ibhekana nezinselelo eziyinhloko ekuhlukaniseni kahle kazibuthe kwezinhlayiyana ngokuthuthukisa amandla kazibuthe asebenza ezinhlayiyeni ngazinye.\'
Ucwaningo olwanyatheliswa ku-Journal of Material Processing lubike ukuthi izitshalo ezihlanganisa izihlukanisi zokudonsa zihlangabezane nokuncipha okukhulu kokungcola, okwenza ngcono ikhwalithi yonke yezinto ezicutshungulwayo.
Ukusebenzisa Isihlukanisi Sezibuthe Esidonsela phezulu kudinga ukucatshangelwa ngokucophelela kwedizayini namapharamitha okusebenza.
Ukuthuthukisa izinga lokugeleza kuqinisekisa ukuchayeka okuphezulu kwezinhlayiya ezinhle endaweni kazibuthe. Ukulungiswa kungase kudingeke ngokusekelwe ezicini ezibonakalayo.
Ukunakekelwa okujwayelekile kubalulekile ukuze kugcinwe ukusebenza kahle kokuhlukana. Lokhu kuhlanganisa ukuhlanza okuvamile ukuvimbela ukunqwabelana kwezinhlayiya kazibuthe endaweni yesihlukanisi.
Isihlukanisi singahlanganiswa emigqeni yokucubungula ekhona ngokuphazanyiswa okuncane. Izinketho zokwenza ngokwezifiso ziyatholakala ukuze zivumelane nokucushwa kwezitshalo ezithile.
Ukwamukela i-Up-suction Magnetic Separator inikeza kokubili izinzuzo zemvelo nezomnotho.
Ukwehlukanisa okuphumelelayo kunciphisa inani lemfucumfucu, kube nomthelela ekusebenzeni okuzinzile kanye nokuhambisana nemithethonqubo yemvelo.
Amazinga athuthukisiwe okutholwa kwezinto ezibalulekile aholela ekwandeni kgqa
Imizamo yocwaningo nentuthuko iyaqhubeka nokuthuthukisa amakhono e-Up-suction Magnetic Separator.
Ukuthuthuka kwezinto zikazibuthe nokuklama kulindeleke ukuthi kuthuthukise ukusebenza kahle kokuhlukanisa futhi kwandise ukusebenza kwalobu buchwepheshe ezinhlayiyeni ezingcono kakhulu nezimboni ezintsha.
I I-Up-suction Magnetic Separator igqama njengesixazululo esisebenzayo sezinselele ezinhle zokuhlukaniswa kwezinhlayiyana. Ukuklama kwayo okuyingqayizivele kanye nezinzuzo zokusebenza kuyenza ifanele izimboni ezihlukahlukene ezifuna ukuthuthukisa ubumsulwa bomkhiqizo nokusebenza kahle. Njengoba izimboni ziqhubeka nokufuna amazinga aphezulu okucutshungulwa kwezinto, ubuchwepheshe obufana nesihlukanisi sizibuthe esidonsa phezulu buzodlala indima ebalulekile ekuhlangabezaneni nalezi zidingo.
Ukutshala imali kulobu buchwepheshe akugcini nje ngokuthuthukisa ikhwalithi yomkhiqizo wokugcina kodwa futhi kunomthelela ekusebenzeni okuzinzile futhi okungabizi kakhulu. Ngocwaningo oluqhubekayo nentuthuko, isihlukanisi kazibuthe esidonsa phezulu sesilungele ukuba ingxenye ebalulekile nakakhulu ezinqubweni zokuhlukanisa izinhlayiya ezinhle.